Manufacturer of Nextgen Semi-Automatic Pouch Filling Machine

Top Automatic & Semi-Automatic Pouch Filling Machine Manufacturer in Gujarat

The largest producer of dairy, edible oils, spices, and snack food in India is Gujarat, and it is necessary to have an automatic pouch filling machine that allows expanding the production, controlling the costs, and preserving the product. Nextgen Packaging Solution is a producer of a complete line of high-speed precision-engineered VFFS (Vertical Form-Fill-Seal) and ready-made pouching machines directly in the state, providing localized technical quality.

We provide a combination of lines of packaging with assured service delivery in the locality.

Get Latest Price

Why Pouch Automation is Critical in Gujarat

Gujarat has a very diverse product range, ranging from flowing liquids such as milk and Buttermilk to the dry, granular products such as namkeen and spices, which requires a highly versatile machine to accommodate its requirements in the market.

Cost Efficiency

Uptime maximization and reduction in film wastage are imperative in high-volume industries such as dairy and snack food.

Speed and Throughput

to satisfy the requirements of the mass market, machines should be fast and reliable (e.g., 60-120 pouches/min).

Versatility

The fact that it is possible to change the filling systems (e.g., a piston pump used to fill oil, an auger used to fill atta powder) on the same VFFS frame is a strength.

Specialized Automatic Pouch Filling Systems

Nextgen Packaging Solution has systems that are based on the material that is being filled, therefore, assuring maximum filling and sealing integrity:

1. Liquid Pouch Filling (Dairy & Edible Oils)

These machines are vital for the dairy and edible oil sectors that dominate Gujarat's production landscape.

Technology Uses high-precision Gear Pump, Piston Pump, or Servo Flow Meter technology.
Key Products Milk, Buttermilk, Ghee (clarified butter), Edible Oils (Groundnut, Cottonseed, Sunflower).
Critical Feature Integrated Impulse Sealing systems for robust, leak-proof seals on LDPE (Low-Density Polyethylene) film, coupled with strict temperature control for product safety.

Get Latest Price

2. Powder Pouch Filling (Spices & Nutraceuticals)

Designed to handle both free-flowing and non-free-flowing cohesive powders with minimal dust and superior accuracy.

Technology: Primarily uses the Automatic Servo Auger Filling system for volumetric precision. For high-value goods, we integrate Load Cell Weighing technology for gravimetric accuracy.
Key Products: Spice powders, Flour (Atta), Detergent, Health Supplements (Protein Powder).
Critical Feature: Dust Collection Shrouds and De-Aeration (for products like flour) to ensure dense, complete filling and clean seal areas.

3. Granular & Solid Pouch Filling (Snacks & Staples)

Used extensively for the massive snack food (namkeen) and grains market.

Technology: Employs Multi-Head Weighers (for snacks) or Volumetric Cup Fillers (for free-flowing staples like sugar, pulses) for accurate weight measurement.
Key Products: Grains, Pulses, Sugar, Tea, Salt, Snacks (Namkeen).
Critical Feature: Collar Type Baggers for high-speed packing of fragile or oddly-shaped products, ensuring gentle handling and consistent bag formation.

The Gujarat Advantage: Localized Support

The decision to use Nextgen Packaging Solution implies hiring a local automatic pouch-filling machine manufacturer in Gujarat to have an insight into the local operating environment.

Quick Installation and Commissioning: Our Ahmedabad base in the locality means the lead time is minimal on delivery to production start.
Immediate Service: Flawless access to talented technicians to troubleshoot and perform preventative upkeep of emergencies to prevent expensive production halts.
Local Spares Inventory: Rapid availability of essential wear and tear parts such as sealing jaws, cutter blades, and filling nozzles so that they can operate to their utmost capacity.

Elevate Your Liquid Packaging Efficiency and Accuracy

Packaging Line Future-proof your package line with high-performance pouch filling equipment produced and serviced in Gujarat.

Talk to Our Experts