Manufacturer of Automatic Servo Volumetric Liquid Filling Machines

Unmatched Precision for High-Value Liquid Dosing

The Gold Standard in Liquid Dosing Accuracy for Regulated Industries

Nextgen Packaging Solution presents the Automatic Servo Volumetric Liquid Filling Machine, which is the best dosing precision machine in the industry, essential to high-value products in the pharmaceutical, nutraceutical, and high-end cosmetic market segments. We are using the latest Servo Motor technology to drive the piston stroke with sub-millimeter precision to ensure the volumetric precision of up to 0.5%.

This machine is a crucial investment that reduces costly product giveaway and guarantees uncompromising compliance with regulations.

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Digital Control and Recipe Management for Agile Production

Our system substitutes conventional mechanical fillers with intelligent PLC and HMI controls, which allow instantaneous electronic volume variation without having to change parts manually. This electronic control makes the operations extremely easy, and operators can store and retrieve in seconds over 50 different elaborate recipes using the product.

The outcome is reduced changeover time, increased uptime, and a production line that is ideally agile to meet various current packaging requirements.

Engineered for cGMP Compliance, Speed, and Operational Cleanliness

All parts are designed to be used in a cGMP-compliant system, with SS-316 contact components and a design that supports rapid sanitization activities. The digitally adjustable piston action enables a two-speed fill (bulk fill, top off), which, with diving nozzles, eliminates foaming and splashing at up to 120 Bottles Per Minute (BPM).

Rely on Trust Nextgen Packaging Solution to provide a long-term asset that performs to the highest global quality.

Operational Advantages & Key Technical Features of automatic volumetric liquid filling machine

1. Eliminating Giveaway with Unmatched Dosing Accuracy

The servo-duty motor drives the stroke of the piston with digital accuracy to ensure very predictable fill volumes. This high-quality ±0.5% accuracy is essential in high-cost liquids, and it is a highly accurate method to remove product giveaway.

2. Dynamic Fill Control to Prevent Foaming

A programmable dual-speed fill profile is possible, with an initial slow or fast fill and a slowdown at the end. This smart control reduces turbulence and foaming of the container.

3. Diving Nozzles for Clean, Professional Finishes

Nozzles are lowered into the container on the fill cycle and lifted as the liquid level increases. This will see it operate without making a splash and leaving the bottleneck finish immaculate.

4. Recipe-Based Changeovers via HMI

The entire fill parameters (volume, speed, nozzle depth) are stored in the digital recipes stored on the touchscreen interface. This can allow operators to perform product changeovers within a few minutes.

5. cGMP Compliant Construction

The machine includes SS-316 contact parts and tool-less quick-release components to accomplish fast and effective cleaning-in-place (CIP) processes. This preserves product purity.

6. No-Bottle-No-Fill Intelligence

Integrated sensors monitor the presence and position of the containers, and then the fill cycle is initiated. This helps to avoid wastage of products and contaminated machines with misaligned or lost bottles.

7. Scalable Production Capacity

The modular design can be configured to have 4 to 12 filling heads. This flexibility means that the machine can be scaled down to an accurate size to suit the needs of current and future large-volume demand.

Elevate Your Liquid Packaging Efficiency and Accuracy

Get rid of untrustworthy volumetric filling and the waste of expensive products. As a leading automatic servo volumetric liquid filling machine manufacturer we ensure a ±0.5% precision and cGMP. Ensure the quality of your products, speed up changeovers, and increase production of your bottles daily. Custom and technical consultation request a quote today!

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