Automatic Labeling Machine by Nextgen for Industries

High-Speed, High-Accuracy Packaging Presentation for Indian Industries

Defining the Standard for Product Identity and Compliance

The Automatic Labeling Machine is a must-have tool for any large-volume packaging business in India, including Pharmaceuticals, Food and Beverage, Cosmetics, and Agro-Chemicals. It is the last equipment that will define the marketability of its products, with the brand aesthetics being perfect and all critical information (batch codes, expiration dates, barcodes) placed and read properly.

Nextgen Systems, as one of the leading partners of the automatic labeling machine manufacturers in India, is oriented to the design of heavy-duty and high-throughput labelers designed for a 24/7 operation in comparison with a heavy industrial environment.

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Mastering Precision and Speed Across Diverse Formats

It is a balance of speed and precision that is the key to an effective automatic labeler. The high precision of our label placement on machines (within a tolerance of ±0.5 mm) is achieved through the use of sophisticated product handling systems (including synchronized star-wheels and indexing screws) to keep the dispensing heads, which are controlled by advanced servo drives, even at high rates (up to 400 containers per minute).

Manufacturers can now be sure that they will be able to comply with domestic and international standards of label registration and tamper-evidence.

Local Innovation, Global Standards: Made in India

With our manufacturing base in India, we combine international standard components (such as the PLC controls, HMI screens, and compatibility with vision systems) and the strong mechanical design that is supported locally.

This is giving our clients cost-effective labeling solutions that are easy to maintain, feature easily available spare parts, and have an option of professional technical support in the region, which gives them maximum line uptime and high return on investment (ROI).

Core Operational Advantages Driving Efficiency and Yield

1. Servo-Controlled Label Dispensing

The peel-off system is powered with a high-resolution servo motor, which gives dynamic control of label web tension and speed. This will avoid label tearing and will offer proper synchronization, which is critical to high-speed automatic labeling.

2. Automated Reject System Integration

The machine has a special port and logic to support the systems of online printing and inspection (e.g., bar code readers, vision cameras). Defective products (skewed label, overprint is missing) are sorted automatically and offline.

3. Tool-Less Rapid Changeover

Characteristic of being designed in a distinct modular format in which product height and diameter modifications are simplified, with digital position sensors and quick-release features, which drastically reduce the time of changeover between various SKUs (Stock Keeping Units).

4. Container Versatility

We have systems capable of complex geometries of packaging, round, oval, flat, and irregularly shaped bottles, jars, and cartons, and have a flexible capability in applications of labels (front/back, wrap-around, top/bottom).

5. GMP-Compliant Construction

Constructed entirely using heavy-duty SS 304/316, the open framework construction design offers ease of cleaning and maintaining the structure, and is fully in compliance with the Good Manufacturing Practice (GMP) standards of hygiene and safety.

6. Online Batch Code Printing

Built-in thermal inkjet (TIJ) or continuous inkjet (CIJ) printer capabilities that allow either type of printer to be fitted to the labeling head and print necessary variable information (date, batch number) at the same time as the label is being printed.

7. User-Friendly HMI (Human-Machine Interface)

The HMI has a large, intuitive touchscreen that enables operators to store hundreds of product recipes, control speed settings, and have access to diagnostic tools, which makes the operation and troubleshooting process simpler, overall, throughout the bottling line.

Automatic Labeling Machine