Automatic Capping Machine by Nextgen for Bottling Lines

Precision Sealing: Securing Product Integrity and Maximizing Bottling Throughput

The Critical Final Step in High-Speed Packaging

The Automatic Capping Machine is the epitome of efficiency and safety in any modern bottling line. It is the final inspection station prior to shipment, and it is charged with application and closing of closures, and it is perfect in its precision. To the producer of beverages, pharmaceuticals, chemicals, and cosmetics, this equipment may be of great importance for two reasons: leak prevention and tamper-evident security.

Nextgen Packaging Solution is a dominant automatic capping machine manufacturer that are automatic, but our manufacturing company concentrates on rotary and linear systems designed to sustain high-speed continuous flow and verifiable and constant closing torque.

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Ensuring Product Freshness with Consistent Torque Control

The quality of the cap seal will determine the safety of products and shelf life. Our machines are fitted with the latest sealing technology- servo-controlled magnetic clutch chucks or ROPP (Roll-On Pilfer Proof) capper heads, which are used to ensure that each and every rotational tension is precisely matched to specification.

Through this degree of torque management, you avoid losing caps (under-tightening) and damaged caps or threads (over-tightening), thus safeguarding your brand name and product throughout the supply chain.

Seamless Integration into Any Bottling Line

Our capping systems are designed to be used in high-speed bottling with the upstream fillers and downstream labelers. Synchronous star-wheel indexing and timing screw enable smooth and accurate entrance of containers into the capping area, without jams being wasted and above all, a high overall line uptime.

We also provide dedicated capping services, such as rotary chuck cappers that allow use in high-volume screw caps or linear spindle cappers that allow use in flexible production runs.

Core Operational Advantages Driving Efficiency and Security

1. Verifiable and Consistent Torque

Employs servo-driven or magnetic clutch capping heads, with a precise repeatable torque on each cap, and thus no variation on the seal is possible due to mechanical friction, as with mechanical clamps and seals are achieved at a hundred percent consistency.

2. Versatile Cap Handling Capability

Manages all types of caps, plastic screw, flat, sports, and pump caps, aluminum ROPP in a large variety, and may have minor or no tool change parts to make changes.

3. Synchronization and High Throughput

Driven by synchronized systems and with a fine index of containers (timing screw and star-wheel) to enable it to operate continuously at rates of over 300 bottles per minute.

4. No-Bottle-No-Cap Safety Logic

State-of-the-art sensor logic alerts when a container is present and dispenses a cap, which has significantly cut down product waste and eliminated machine jamming models, enhancing the performance of capping machines.

5. Tamper-Evident Security Implementation

The ROPP machines create a secure seal and roll down a pilfer-proof band automatically, and leave a clear visual signature on the consumer of an item sealed by a factory.

6. Tool-Less Quick Changeover

Has an aggressively fast-changing chuck, height easily adjustable features that greatly reduce the amount of time wasted between changing the height of the bottle and the diameter of the cap.

7. GMP-Compliant Stainless Steel Design

Designed using all stainless steel materials of SS 304 or SS 316 that are durable, easy to wash down and maintain, and conform to high food and pharmaceutical standards.

Automatic Capping Machine