Manufacturer of Cup Filler Pouch Packing Machines

Volumetric Excellence for Reliable Granular Packaging

Mastering High-Speed Dosing with Simple, Verifiable Volume

The Cup Filler Pouch Packing Machine is the industry leader in the packaging of free-flowing products such as sugar, grains, seeds, and pulses, whereby product density is exceptionally stable. The machine takes advantage of the dependability of the volumetric dosing system, meaning that it uses a series of cups to measure the product by volume instead of weight.

This underlies utmost simplicity, which is simply translated to high-speed cycling, and as such, it is an extremely effective solution to high-throughput commodity packaging.

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Engineered Agility via Telescopic Cup Adjustment

A telescopic cup mechanism is the mechanical characteristic of this system. This design can be adjusted in the internal cup volume with minimal tools, and hence operators can readily adjust the dosage volume to a specific accuracy within a short time when changing between packages of varying sizes.

This operational agility reduces line downtime, providing a low-cost and reliable alternative to producers who require the ability to handle a variety of SKUs and possess free-moving materials at a steady rate.

A Foundation of Robustness and Cost-Effectiveness

Nextgen Packaging Solution is a specialized manufacturer of cup filler pouch packing machines. This unit will be designed to be operated in the long run with low maintenance. The mechanical cup system is easy and thus has fewer complicated parts, hence less maintenance is incurred in the long term, and the investment payback is quick.

This emphasis on rough durability and the built-in simplicity makes it the intelligent, cost-effective option of large-volume manufacturers.

Core Operational Advantages Driving Efficiency and Yield

1. Adjustable Volumetric Cups

The main metering elements are a telescopic adjustment mechanism, with the help of which the operator can, in a short time and with high precision, change the internal volume of the dose to the necessary package size.

2. Integrated Product Agitation

The hopper has a special paddle or blade system that keeps the product flowing in a continuous, uniform flow into the cups to avoid any gaps and also to maintain the same amount of fill each time the paddle or blade completes a cycle.

3. Empty Pouch Prevention

The system has product-presence sensors fitted into the cup assembly that are programmed to stop the cycle in case a cup is not filled appropriately, and this prevents empty or vitally underfilled pouches.

4. Film Draw Control

The film pull is controlled by a high-fidelity servo drive with repeatable and accurate pouch length. This is essential in graphic alignment and the reduction of wasteful film costs.

5. Accessible Mechanical Design

The whole cup and hopper system is made to be easily reachable and easy to disassemble outside, to enable the cleaning process and reduce the risk of cross-contamination between batches to a minimum.

6. Optimized Sealing Profile

The sealing jaws press with a certain amount of pressure and heat to form strong closures, which minimizes the chances of failure of the seal due to small granular particles near the pouch edge.

7. Recipe Recall Function

Specific cup settings, sealing temperatures, and speed parameters can be stored and recalled immediately using the operator interface, which ensures the similarity in the quality of the packages produced during different manufacturing cycles.

Cup Filler Pouch Packing Machine