Automatic Sticker Labeling Machine Manufacturer

High-Speed Precision for Pressure-Sensitive Labeling (PSL)

The Essential Tool for Flawless Branding and Compliance

The Automatic Sticker Labeling Machine supports itself as the standard for attaining product identity and the ideal product presentation in the market. It is also referred to as a Pressure-Sensitive Labeling (PSL) machine; this machine is used to apply self-adhesive labels, be it paper, clear film, or foil, with amazing speed and precision.

It is the imperative last stage for manufacturers in the FMCG, pharmaceutical, cosmetic, and beverage industries, making sure that labels are placed with no wrinkles, bubbles, or skewness, which is necessary to have scannable barcodes and a good brand image.

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Manufacturer Focus: Speed, Accuracy, and Versatility

Nextgen Systems, being one of the leading automatic sticker labelling machines, concentrates on the machines that provide maximum production with minimal manpower. Our systems are designed with high-precision servo or stepper motors, which regulate the rate and position of label dispensing, ensuring that the placement of labels is accurate (±0.5 mm) at speeds of over 300 products per minute.

Our focus is on flexible models that can accommodate a great variety of shapes and materials of containers.

Advanced Technology for Flawless Application

Our automatic labelers integrate several high-tech components to ensure reliable operation:

1. Servo-Driven Dispensing Head

It is powered by a high-resolution servo motor. The technology enables dynamic and instantaneous changes in speed so that the label web will keep pace with the speed of the product on the conveyor without label tearing or misplacement.

2. Automated Sensor Suite

The machine has sophisticated sensors to control two important functions:

Product Sensing (Photoelectric/Ultrasonic): Scans the precise location of the container to label it, and is able to work with clear, opaque, or glossy labels.
Gap/Label Sensing: One of the special sensors determines the distance between labels on the backing paper so that only single labels are cut off and dispensed.

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3. Synchronization & Handling

In high-speed rotary models, containers are directed softly, although firmly, in a star-wheel indexer and timing screw system to the labeling station. In linear models, synchronized conveyors are used to maintain the flow of products. The handling system is also very precise, allowing no tipping and getting the label in contact with the product surface at the appropriate angle.

Key Operational Advantages

1. Tool-Less Changeover

Characterized by tool-free, high-speed, digitally controlled adjustments to alternate container diameters and label sizes with digital position indicators (DPIs), which greatly decrease the changeover time in SKUs.

2. Integration with Printing Systems

The pre-configured ports can be easily integrated with Thermal Inkjet (TIJ) or Continuous Inkjet (CIJ) printers to print variable data (batch codes, expiration date) onto the label or container before the final application.

3. Multi-Axis Labeling Capability

Our models are flexible and are capable of doing simple wrap-around labeling, complex front and back or top and bottom labeling on the same machine platform with either bottle labeling or flat or oval containers.

4. No-Product-No-Label Logic

Safety measures are designed in: the machine will not print a label if a product is not sensed, it will not print two labels in case the first one has not been placed properly, reducing wastage of materials.

Automatic Sticker Labeling Machine