Efficient Automatic Round Bottle Sticker Labeling Manufacturer

High-Precision Wrap-Around Labeling for Cylindrical Containers

The Standard for Beverage, Pharma, and Cosmetics Packaging

Automatic Round Bottle Sticker Labeling Machine is a very specialised equipment that is used with the purpose of only applying pressure-sensitive labels (PSL) to cylindrical containers in a better manner with more precision and speed. This equipment forms the basis of the packaging system used in the packaging of such products as water bottles, beverage cans, pharmaceutical syrups, and cosmetic jars, where a perfect wrap-around label is the key packaging requirement.

It makes sure that the label fits right at the back seam, or it fits just where it is supposed to be on the front part.

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Manufacturer Focus: Seamless Wrap and Micro-Accuracy

Nextgen Systems, being an experienced manufacturer of automatic round bottle sticker labelling machines, designs these machines to overcome the special problems of cylindrical labelling: skewing of labels and entrapment of air bubbles. The combination of synchronized conveyor timing and a three-roller product alignment system used in our systems rotates the bottle during the application.

This is to make sure that the label is rolled onto the container with a smooth and tight finish, and the label has a bubble-free and aesthetically perfect finish at high speeds.

Core Technology: Synchronization and Alignment

1. Three-Roller Alignment System

This is the defining feature. When the round bottle is coming out of the conveyor, three or four synchronized rollers or belts grab the bottle. This is achieved by means of rotating the bottle at a steady, regulated rate, with the label being dispensed and printed straight onto the surface of the bottle as it makes a complete (or partial) rotation.

2. Synchronized Label Dispensing

The speed of the main conveyor and the rotation rate of the product are perfectly matched with a servo-driven label dispensing head. This accuracy makes sure that the label is peeled and applied to the same point of the leading edges on the bottle, that is, there is no more or less.

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3. Wrap-Around Belt/Sponge Roller

As soon as the first application is made, a long, soft sponge roller or wrap-around belt presses the label firmly on the bottle surface as it rotates. This pressure is able to remove the trapped air and make sure the label edge is fixed.

Key Operational Advantages

1. High Throughput Capacity

These machines are designed to operate continuously with high volumes, usually between 100 and more than 350 bottles per minute, which is essential for FMCG and high-demand beverages production.

2. Versatile Diameter Handling

The machine has a broad scope of the round bottle diameter (e.g., small vials to massive juice containers) with minimum change parts as it only needs a few adaptations in the position of the rollers.

3. Online Coding Integration

The integrated design will facilitate the seamless installation of Thermal Inkjet (TIJ) or Continuous Inkjet (CIJ) printers such that a batch code, date codes, and MRP can be applied to the label or bottle itself in the course of the labeling process.

4. Consistent Aesthetics

The spin and pressure used are controlled to remove wrinkles to give it a smooth surface that is absolutely perfect in the appearance of any tag that is covered with a label, like clear or film, where the blemishes are very pronounced.

Automatic Round Bottle Sticker Labeling Machine