Automatic Bottle Capping Machine for Packaging Lines

High-Speed Sealing Integration for Pharmaceutical and Beverage Lines

Defining the Apex of Packaging Line Efficiency

Automatic Bottle Capping Machine is one of the most important parts of any high-volume bottling process since the final seal should be of utmost safety, preservation, and compliance with regulations. It picks up bottles that are shipped by the filler and finds the precise amount of the closure and tightens it, making an open container a product that is ready to be sold in the market.

In industries where sterility and verifiable sealing integrity are absolutely necessary, e.g., pharmaceutical and nutraceutical industries, the precision of the closure torque applied by the machine cannot be compromised..

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Manufacturer Focus: Versatility and Minimal Waste

Nextgen Solutions, being an old automatic bottle capping machine manufacturing company, knows that the current production has to be versatile. We have designed our flagship models to reduce material waste and downtime by introducing intelligent features:

no-bottle-no-cap dispensing logic (cap will not fall on the ground unless needed), quick-change component sets (in a few minutes, operators can change to use a different type of cap, e.g., screw caps, snap-on caps, child-resistant closures), etc.

Rotary vs. Linear: Tailored Capping Technology

We have two main kinds of automatic cappers to suit different production requirements:

Rotary Chuck Cappers: These are designed to be very fast and continuous flow to have multiple capping heads mounted along a rotary turret to achieve rates of 300+ bottles per minute. Top quality in beverage and high-volume liquid food manufacturing.

Linear Spindle Cappers: These are very flexible systems that involve spinning rollers (spindles) that gradually tighten the caps as bottles pass through the center of them. Ideal when operating with high frequency changeovers or when using tricky closures such as the pump sprayers or trigger heads.

Core Operational Advantages Driving Quality and Throughput

1. Precision Torque Monitoring

Capping chucks have spring-loaded or magnetic clutches that disengage at a preset torque to ensure that every cap has been sealed with the correct degree of specification to ensure the product is stable and can be used as tamper-evidence.

2. Automated Cap Delivery System

Supplies an inbuilt cap feeder (centrifugal or vibratory bowl) and conveyor, which will automatically sort, position, and deliver the caps to the dispensing chute to supply uninterrupted high-speed operation.

3. Timing Screw & Star-Wheel Indexing

Dynamics with synchronized motion elements to direct bottles into the capping station with a gentle and firm pull so as to reduce tipping and spillage, as well as damage at high speed.

4. Integrated Safety Guarding

It is powered by a high-speed motor with transparent polycarbonate safety enclosures with interlock sensors that automatically switch off the machine in case an access door is opened, ensuring the high workplace safety (OSHA) and GMP standards.

5. Zero-Tool Height Adjustment

The complete capping turret setup can be lifted or lowered within seconds through one electronic push-button operation, hence the switching between different bottle heights is very effective.

6. Cap Defect Ejection

Fitted with sensors that identify misplaced, skewed, or damaged caps as soon as they have been sealed, and an air jet is fired to reject the defective container, but it does not interrupt the main line.

7. Built for Aseptic Environments

Open frame construction and stainless steel construction (SS316 in contact parts) allow full wash-down, and are hygienic to operate and can be filled.

Automatic Bottle Capping Machine